Composite Parts. Reverse Engineered.

We make custom parts that are hard to find, slow to get, no longer made, or don’t exist yet, from a single replacement to a small batch. Each part is designed for its job and built from engineering-grade materials.

We design, engineer and produce parts that are fit for purpose: new parts, Custom parts, improvements to existing ones, and replacements for worn parts that are out of stock, discontinued, or stuck on long OEM lead times. Using industrial FFF in engineering-grade composites, supported by 3D scanning, CAD, and in-house machining, we make parts as they are needed, with no minimum order.

Our work is not tied to one industry. See the Industries page for examples of where our parts are used.

Fused Filament Fabrication (FFF) builds parts layer by layer from engineering-grade thermoplastics and fiber-reinforced composites, directly from a CAD model. Because no molds or tooling are needed, lead times are far shorter than tooled processes and one-off parts cost no more to set up than a batch.

Carbon and glass fiber reinforced materials deliver a high strength-to-weight ratio, stiffness, and chemical resistance. Designs can be changed between parts at no tooling cost, and internal features that are difficult or impossible to machine can be built in.

Reverse engineering recreates a part when drawings or OEM supply no longer exist. The part is captured with 3D scanning and precise measurement, then rebuilt as a fully editable CAD model.

Because the part is modeled from scratch, it can be improved rather than just copied: weak points redesigned, the material upgraded for the operating conditions, and features optimized for performance, such as a revised pump volute for better flow. The result is a documented part you can have remade on demand.

Additive manufacturing and machining work best together. Printed parts can be machined in-house. Wherever a feature needs a precise fit, such as bearing bores, shaft seats, sealing faces, and threads.

Machining critical surfaces after printing holds tolerances that printing alone cannot, while keeping the speed and design freedom of FFF. Being able to machine metals in-house such as shafts, bushings, and spacers for example, allows for a complete assembly to come from one source.

Send us your CAD file or photo’s of a component. We’ll provide a transparent assessment of whether industrial 3D printing is the right fit for your specific part.