REV2 Industrial Solutions
REVERSE ENGINEERED FORWARD THINKING
We make the parts you cant find
From Prototype to Production — Industrial Polymer Parts Without Tooling Delays
REV2 Industrial Solutions develops and manufactures industrial polymer and fiber-reinforced polymer components for OEMs, manufacturers, maintenance teams, and engineering groups.We support projects from early prototype development through reverse engineering, design refinement, and short production runs. Using industrial Fused Filament Fabrication (FFF), we help produce functional polymer and composite parts for applications where traditional machining, molding, or OEM sourcing may be too slow, expensive, or impractical.From prototype components and custom fixtures to pump casings, impellers, brackets, and hard-to-source industrial parts, REV2 provides practical engineering support and manufacturing flexibility for teams that need durable parts without committing to tooling or long lead times.Have a part or a project in mind? Contact us and we'll tell you honestly whether we think it's a good candidate for industrial 3D printing.
© 2026 REV2 Industrial Solutions — Newton, NJ USA
REV2 Industrial Solutions works with maintenance teams, engineering groups, and OEMs to get functional polymer parts made, whether that starts with a broken part in hand, a rough sketch, or just a problem that needs solving. Below is what we offer and how each service typically comes into play.Industries we commonly work with include chemical processing, water and wastewater treatment, metal finishing, and general industrial fluid handling, though the work isn't limited to these.
Reverse Engineering
If a part is broken, worn, or no longer available from the original manufacturer, we can rebuild it from what's left. This starts with measuring the physical part (or working from a damaged sample, drawings, or field measurements) and recreating its geometry, then evaluating whether the original design and material choice actually make sense to reproduce as-is, or whether a redesign would hold up better in the field. The goal isn't to copy a part exactly. It's to understand what the part needs to do and rebuild it so it does that job well.
Prototyping
Before committing to a final part, it often makes sense to test a design in the real environment it'll run in. We produce prototype and evaluation parts so you can check fit, function, and material behavior before finalizing anything. This is useful whether you're validating a reverse-engineered replacement or working through a new design from scratch.
Production
Once a design is proven out, we produce parts for ongoing use. This is aimed at situations where traditional tooling, molding, or machining doesn't make sense, whether because the volume is too low, the lead time is too long, or the part is too specialized to justify that investment. We work in industrial-grade composite polymers suited to the part's actual operating conditions (chemical exposure, temperature, mechanical load) rather than defaulting to a single material for everything.
Design Consulting
Every reverse engineering and prototyping job includes some amount of design thinking: material selection, tolerancing, load path, how the part will actually hold up in service. For some projects, that's the whole ask. If you've got a part or a problem and want an honest read on whether it's a good fit for industrial 3D printing, or how a design could be improved regardless of who ends up making it, that's design consulting on its own, separate from an RE or prototyping project.
Replacing Stainless Steel with Composite Engineering
Dual-material impeller and drive shaft assembly produced in carbon fiber-filled polypropylene and polyamide composite, eliminating the original stainless steel shaft entirely and reducing rotating mass while removing secondary machining, drilling, and tapping operations.
Reverse Engineered Pump Casing
Reverse engineered and redesigned pump casing produced in polypropylene and other industrial reinforced engineering polymers for chemical-resistant fluid handling with an optimized flow profile to improve efficiency.
Prototype Laboratory mixer impeller
Prototype laboratory mixer impeller produced in carbon fiber reinforced engineering nylon for evaluation of mixing regime, fluid interaction, and rapid design iteration in low-volume industrial and research applications.
High-Strength Automation Bracket
Carbon fiber reinforced polymer bracket designed for lightweight, rigid support in automated industrial assembly environments.
Industrial Fluid-Handling Impeller
Carbon fiber reinforced polymer impeller produced for lightweight, corrosion-resistant fluid handling and rapid industrial replacement applications.
High-Viscosity Mixing Impeller
nylon impeller produced for laboratory and industrial mixing applications involving high-viscosity fluids and rapid design iteration.
Lighter than metal. Stronger than you think.
REV2 Industrial Solutions works with engineering polymers and reinforced composite materials for low-volume industrial and mechanical component applications, including fluid handling, structural support, and replacement parts.
Reinforced Engineering Nylons
Reinforced engineering nylons combine lightweight construction with high rigidity, dimensional stability, and strong mechanical performance for structural and industrial component applications.
Carbon and glass fiber reinforced grades are often utilized where lightweight structural performance and rigidity are important design considerations.
Structural brackets
Impellers
Automation components
Mechanical supports
Chemical Resistant Polymers
Polypropylene and Polyphenylene sulfide are widely utilized in industrial applications where corrosion resistance, chemical exposure, elevated operating temperatures are important design considerations.
Pump casings
Mixer and pump impellers
Fluid manifolds
Custom containers and brackets
Chemical and heat resistant parts